Printing machine troubleshooting

Jan 22, 2019

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In the process of using the printing machine, various problems often occur, which often damage the mechanical parts and electrical faults frequently. Some people say that the machine is too old. The old machine is certainly an objective reason, but the new machine will not fail? Some printers have more new machine failures than the old ones. Objectively speaking, the use of the machine and the failure rate include the following factors: the manufacturing quality of the machine, installation and commissioning, maintenance, reasonable operation, and most importantly, the quality of maintenance. The quality of the machine is objectively present at the factory. Whether it is a new machine or an old machine, the installation and commissioning is the first level.


Generally, the new machines are installed and debugged at the factory, and after quality inspection, they are transported in separate packages. Not just horizontal and reasonable installation issues, there is also a check and correction issue. The old machine should be more like this. As for maintenance and use, it is not much to say, just want to talk about the quality of maintenance:


Maintenance is not a simple disassembly, not only to find the cause of the failure, but also to find other problems that come with it.


The press has a strict time-matching relationship, as well as assembly tolerances and adjustment values. Busy disassembly and over-adjustment are the main reasons for the machine's accelerated wear and recurrence.


The procurement and processing quality of spare parts does not necessarily require the use of original parts for any parts and electrical components. The original parts cost a high procurement cycle. Unless special or key parts are used, most parts and electrical components of other parts can be substituted. As long as you understand the part processing technology and component characteristics.


In addition to the natural damage of the machine, the circuit failure is mainly due to the hidden faults that are not carefully derived from the installation or the machine and human factors that cause the circuit failure.